Automation Redefined.
자동화 재정립.

Automation Redefined.
자동화 재정립.

Visionary Platform Technologies Lead to High Flexibility and Faster Process Changeover.

Benefit from our automation technologies and smart modular package units to minimize integration efforts.

Biopharmaceutical manufacturers are facing the challenge of faster process changeover in order to stay competitive in the future.

To address this, we have developed an automation platform that manages multiple process steps with a modular design. Smart modular package units reduce integration efforts by implementing pre-tested and pre-qualified sequences. Additionally, the modular integration solution eliminates four major tasks, significantly reducing the overall time required for vendor skid integration by 50-75%.

The Sartorius automation platform will be included in the next-generation FlexAct® system that offers configurable industrial software, hardware and consumable solutions for 6-unit operations in one single system.

이상적인 Platform Technology.

Faster Process Changeover by Our Automation Platform

Fast process changeover will be a necessity to stay competitive in manufacturing of biopharmaceuticals. We therefore developed an automation platform that manages diverse process steps by a modular design.

Based on the chosen hardware (e.g. holders, tanks, pumps) and wetware (e.g. tubings, filters) the system activates the control modules needed and the automated process sequences including the user guidance. The resulting configuration is stored and can be qualified if needed to allow easy process adaptation.

Reduces Vendor Skid Integration Effort by 50-75%

In the past, a big engineering effort was required to integrate vendor skids in manufacturing Supervisory Data Acquisition and Control Systems (SCADA) and Distributed Control Systems (DCS), such as Emerson Delta-V, Siemens PCS7 and Rockwell’s Allen Bradley.

Remote IO integration (Entry Point Level 3) was the common root for integration. Our Smart Modular Package Unit that comes with pre-tested and pre-qualified sequences expands the possibilities of recipe integration (Entry Point 1 & 2) and reduces integration effort. It comes equipped with a set of different interfaces, such as ProfiNet, ModBus TCP/IP, OPC UA and classic OPC, to serve the different integration scenarios, which can be advantageous in Greenfield to Brownfield installations.

Our modular integration solution allows four major tasks to be eliminated, substantially reducing the overall time required for vendor skid integration by 50-75%.

Definition of Smart Modular Package Unit

The smart modular package unit is focused on the local control of an instrument or one process step. It has to be integrated into the higher elements in an automation pyramid such as SCADA and DCS system, which are focused on plant-wide control.

The smart package unit delivers benefits through reduced integration efforts, integration of pre-tested and pre-qualified sequences. Furthermore, human errors are minimized by adaptive user-guidance.

FlexAct® as a Proven Example of the Sartorius Automation Platform

We provide the FlexAct® single-use automation platform skid to facilitate multi-product production, while decreasing the risk of cross-contamination. The design space has been application release tested for six industry-relevant separation unit operations.

Each FlexAct® is preloaded to perform any of these six unit operations at various scales. In order to achieve product consistency, the modular software recipe is loaded and guides the operator through all steps of the arrangement of peripherals, wetware installation and process automation. With a touch of a button, the next recipe can be started and the corresponding unit operation or configuration variant begins. The modular structure over all three platform elements (hardware, software and wetware) adds speed and flexibility to your processes.

다운로드

Smart Modular Package Units for Single-Use Processing

Addressing Cost, Speed, and Flexibility Challenges in Biologics Manufacturing

By Burkhard Joksch (Product Manager Bioprocess Automation) and Stuart Tindal (Product Manager FlexAct® Platform)

In the rapidly changing healthcare landscape, biopharmaceutical companies are continually looking for strategies to reduce their costs while increasing speed and flexibility. In this article, our experts dive into details about the evolution of automation for single-use technology towards modular packaging units. The case studies clarify how these units can be used in real life cGMP processes and how smart modular packaging units can deliver manufacturing and industry benefits for biomanufacturing – now and in the future.

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FlexAct®

Single-use 자동화 솔루션

  • 다양한 단위조작이 가능한 다기능 공정스키드
  • 높은 수준의 DCS, MES, PAT와의 매끄러운 통합
  • ISA-S88기반의 응용소프트웨어

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FlexAct®의 확장성 경험하기

MaxiCaps® MR

대용량 Single-use filtration

  • 즉시 사용가능한 사전 조립 및 멸균 처리된 시스템
  • 리스트 최소화 - 최대 90% 의 튜빙과 커넥터 제거
  • 공간절약 - 6가지 작업 공간 단일화

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Sartoclear Depth Filter Cassettes

Clarification 을 위한 Depth Filter

  • 높은 particle 포집력
  • 오염원의 흡착성
  • Single 또는 dual layer 구조

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Sartoclear Dynamics® Fliter

까다로운 Harvesting 작업을 위해 특별히 고안된 Body-feed 타입의 여과

  • single-step으로 high cell density clarification 가능
  • 공간 절약 및 비용 절감
  • 작업시간 단축 : pre-flushing 필요 없음

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    • 모듈타입 Virosart Media 필터와 빠른 유속을 위한 바이러스 필터
    • 사전 조립 및 멸균 처리된 솔루션
    • 제조단계에서의 손쉬운 접목

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